How Mat Design Impacts Performance in the Milking Parlor

June 26, 2025

The type of parlor you operate can affects which rubber products will be most effective, due to differences in cow traffic, moisture exposure, floor slope, and cleaning requirements

When it comes to dairy parlor design, one size does not fit all — especially when selecting the right flooring. The type of parlor you operate can affect which rubber products will be most effective, due to differences in cow traffic, moisture exposure, floor slope, and cleaning requirements. Choosing the wrong flooring can lead to increased lameness, injuries from slipping, and stress for both cows and milkers. To maintain efficiency and safety, it’s essential to match your mat to your parlor type.

The good news is that we offer an assortment for every milking platform.

IronGrip

Heavyweight Strength and Comfort

MaxGrip

Advance Diamond Traction and Comfort

PebbleTop

The Classic Cow Comfort All-Rounder

Rotary Parlors: Prioritizing Traction on the Move

Rotary (carousel) parlors are designed for high throughput, often milking over 100 cows per hour. Because the cows stand on a rotating platform, traction and adhesion are critical. The mats used here must be pre-cut to match the arc of the platform and sealed at the seams to prevent peeling or tripping hazards. Flooring must also endure continuous washdowns and high wear at hoof placement zones.

Recommendation: Use MaxGrip.

Herringbone and Parallel Parlors: Grip Where It Counts

These traditional parlor layouts handle large volumes of cows and require durable mats with strong grip — especially in entry and exit zones where manure, urine, and wash water build up. Herringbone parlors angle cows at 30–45 degrees, allowing easier udder access, while parallel parlors place cows side-by-side for rapid group exits. In both cases, mats need to stand up to high traffic, turning motions, and frequent cleaning.

Recommendation: Use PebbleTop on platforms and IronGrip on exit areas for optimal footing and durability.

Swing Parlors: Compact, Clean, and Cost-Effective

Swing-over parlors are popular in smaller or pasture-based dairies due to their lower setup cost and compact footprint. Since milkers alternate units between sides, cleanliness and comfort in the milking pit are essential. The entry and exit areas still require mats for traction, but overall cow volume is lower.

Recommendation: Consider PebbleTop mats in entry zones to allow for quick washdowns and good hygiene.

Final Thoughts:

Choosing the right flooring solution based on your parlor type isn’t just a matter of comfort — it’s a crucial investment in cow health, parlor efficiency, and long-term operational safety. Whether you’re outfitting a rotary system or a compact swing parlor, matching your flooring to your layout is the smartest step toward a safer, smoother milking process.

Browse Our Brochure

Get Started Today

Download our Free Brochure

A downloadable PDF will be sent to your email.

Brochure