Home » Case Study – Full Circle Dairy
Automated Dairy Specialist
June 2024
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Classic Cow Comfort Versatility
Advanced Diamond Traction and Comfort
Ultimate Grooved Rolled Rubber
Full Circle Dairy
June 2024
The Classic Cow
Comfort All-Rounder
Heavy Duty Traction
Animat’s rubber flooring provides the cows with a comfortable surface to walk on in their travel lanes, at their feed bunks, and anywhere they move. While they're on our rotary, they stand on the rubber mats, which offers a soft, supportive surface for them to stand on.
Phillip Watts, Full Circle Dairy
Full Circle Dairy is a fifth-generation family dairy farm that has grown to a large-scale operation with 3,600 Holstein cows. The dairy prides itself on prioritizing cow care and comfort, a tradition rooted in the family’s Swiss heritage of dairy farming. Today, Full Circle Dairy strives to maintain the highest standards of animal welfare and efficiency in its operations, while continuing its legacy of producing quality milk.
With a herd of 3,600 cows milked three times a day, the heavy foot traffic in key areas like the feed bunks and rotary parlor took a toll on the farm’s concrete flooring. Full Circle Dairy began to experience significant wear on their concrete, which not only required constant maintenance, but also posed a safety risk to both cows and employees. Slips and falls were a growing concern, and it was clear that a more durable and cow-friendly flooring solution was needed.
We’ve seen a reduction in cow injuries and slip-downs because cows can get better traction on this rolled rubber with the deep grooves that it has.
Phillip Watts, Full Circle Dairy
We selected Animat’s DairyGrip product because of the deep grooves it has, which provides excellent traction for our cows. It's so durable that once we put it down, we know it will stay in place.
Phillip Watts, Full Circle Dairy
Full Circle Dairy installed Animat’s DairyGrip Ultimate Grooved Rolled Rubber Flooring, which is specifically designed with deep grooves for superior traction. DairyGrip was the perfect solution to address the challenges faced in the feed bunks. It provided the ideal balance of strength and traction, preventing slips and falls while encouraging cows to stand at the feed bunk for longer periods, which improved cow flow and supported better feeding habits.
In the milking parlor, they selected Animat’s Pebble Top mats for their cushioned surface which improves cow comfort and reduces injuries.
Both of Animat’s rubber flooring solutions were installed in high-traffic areas where cows spend significant time.
The decision to work with Animat was also influenced by the company’s outstanding customer service. The Animat team worked closely with Full Circle Dairy to ensure proper installation and to resolve any issues that arose. This collaborative partnership gave Full Circle Dairy the confidence that they were providing the best possible care for their cows.
Since implementing Animat’s DairyGrip and Pebble Top rubber flooring products, Full Circle Dairy has seen a reduction in cow injuries and slip-downs. The cows now benefit from better traction and comfort as they walk through the barn, stand at the feed bunks, or rotate through the milking parlor. The mats provide enough comfort to allow the cows to relax in the milking parlor, resulting in improved milk yields. The rubber flooring has also helped extend the life of the concrete floors, especially in the heavily used feed bunk areas.
In addition to these tangible benefits, Full Circle Dairy appreciates the peace of mind that comes with knowing their cows are safer and more comfortable, which aligns with their long-standing commitment to excellence in cow care. The support from Animat has made their daily operations smoother.
This investment has not only improved cow comfort and health, but has also contributed to increased milk production capacity, solidifying their commitment to innovation and excellence in dairy farming.
Animat's contribution provides exceptional cow care for our animals, and that is something we prioritize at Full Circle Dairy. The customer service we receive from Animat is outstanding. They reach out to check on our needs, and if there's an issue, they help us resolve it quickly.
Phillip Watts, Full Circle Dairy
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